PD5496: Automated Destacking System

  • Automates pallet destacking to feed a mattress assembly line
  • Handles a variety of foams from 1/2″ to 10″ thick
  • Places layers of foam as fast as 1 every 15 seconds
  • Easily integrates into the LCN1000 and LCN1500 to destack foam layers for lamination

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foam destacking equipment for mattress manufacturing

LS1000: Laminate Storage System

  • Scalable design to suit any operations and product dimensions
  • Stores product vertically for limited footprint
  • Tracks product by cell so it’s never lost or untraceable
  • Mechanical conveyor bumps product into position without damage
  • Suitable for layers, cores, laminated mattresses, finished product or palleted material

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PC5089: Pallet Conveying System

  • Automates handling of pallets and system boards
  • Scalable design to suit operational needs
  • Tracks product by cell so it’s never lost or untraceable
  • Consistently lifts up to 200 lbs

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Pick and place mattress or foam

Gantry System

  • Pick and place mattresses, toppers and foam buns or foam blocks
  • Automate storage and distribution
  • Customize gantry pick-and-place to product needs
  • Increase floorspace and storage capabilities
  • Customize each cell by SKU

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Vertical Trim Line

  • Squares foam flush to two sides for accuracy
  • C3 custom trim saws designed for glued foam cutting
  • Trim blades move into position within 1 cm of accuracy
  • Single saw splits mattresses, like king size beds to two twin beds
  • Two squaring areas provide precision cut alignments
  • In combination with an LCN1500, can fully automate lamination

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foam trim line mattress assembly
Adjustable foam rail punch system

RPS1000: Rail Punch


  • Punch holes into foam layers
  • Accurate punching within 1/8″
  • Holes are made on initial impact

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STK1000: Automatic Stacking System

  • Automated product stacking for accumulation or pallet loading
  • Easy integrates into a full manufacturing line
  • Stack foam up to 54″ high
  • Increase employee safety with enhanced ergonomics

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Flip mattresses or foam

FLP1000: Mattress Flipping System

  • Floor-level flipping system with fast and efficient flip motion
  • Increased operator safety and facility ergonomics
  • Machine can pass through and never need re-homing

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PSC1000: Pour Saw Conveyor

  • Reduces foam block waste
  • Design improves cut accuracy
  • Supports the base of the block to reduce foam distortion
  • Maximize production foam after curing
  • Ready to retrofit any existing saw

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Retro fit any saw
TMP1000 Press and Tamp

TMP1000: Modular Press System

  • Easy to integrate into a production line
  • Adjustable press settings with height or force
  • Conditions porous products like memory foam or bedding
  • Cycle time settings for manufacturing needs

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PSH1000 Pushing System

  • Safely push products through a system such as:
    • Boxes
    • Fire socks
    • Covers
  • Safe solution to pushing large or heavy products to improve ergonomics

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PSH1000 foam and mattress assembly

TRN1000: Lift System

  • Continuous production – No “re-homing”
  • Orientate and lift up to 350 lbs
  • Simple and easy foot pedal controls for operators
  • Extensive safety system
  • Modular design for integration within a production line

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TRN1000: Automated Turning System

  • Automatically rotate foam mattresses without lifting
  • Continuous, quick mattress rotations

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Product Turning Equipment and Machinery