LCN1250: Lamination Build System

The Best Of Both The Manual & Automated World Combined In One Efficient Lamination Machine

6
Second
Throughput Per Layer
898
Sq. Ft.
Machine Footprint
4
Operators
Needed to Run

Product Overview

Fast Throughput, Accurate Placement, & Protective Ergonomics In One Lamination System

This lamination system provides a balanced use of automation and operator involvement at the build section. With automation tackling the infeed, glue application, and placement of the layers, operators simply need to fine-tune any last minute corner adjustments before sending it off to the tamp press. It is an ergonomically-friendly design with the fastest throughput.

The title card for the LCN1250 lamination introduction video

See the efficiency of the lamination build system!

Efficient Automation with C³ Lamination

The LCN1250 takes the best tools of automation and pairs them with the quick adjustments only an operator can do. It protects your builds from error and your operators from injury.
Every drop of glue should be used to adhere the layers of your build, not create a mess on your floor or of your products. C³’s lamination works towards efficient use of glue to save you money in consumables and in overall production efficiency and quality.

Example Lamination Recipe

For a standard queen, 3-layer foam mattress, we follow the following example recipe.

Glue per layer: 6 g/ft2
Tamp Press Recipe: 25% compression with a 1 second dwell; 50% compression with a 1 second dwell
Total Throughput: 18 seconds

Using gap control, the rollers will meet the foam at the right height to ensure each layer reaches the necessary glue coat weight. This prevents from too much or too little glue application.

How The Lamination System Works

Glue

C³ application rollers apply glue efficiently at a perfect coat weight with automated gap control.

Place

Product is placed within 1-inch of accuracy. Operators can man the build table to manually adjust layers if needed.

Adjust

This unique design allows operators to make last-minute tweaks to the build without any lifting.

Tamp Press

The tamp press secures the glue’s bond and speeds cure time.

LAMINATE

Product Specifications

Throughput

Throughput

  • Fastest lamination throughput at 6 seconds per layer
  • Machine can build laminates without manual labor at the build section, but option is there for operators to intervene if needed
Machine Footprint

Machine Footprint

Standard: 41.75 ft x 21.5 ft x 9.13 ft
Metric: 12.7 m x 6.6 m x 2.8 m

Features

Features

  • Option to add a squaring section to improve placement accuracy
  • Control glue coat weight within 1 gram of accuracy
  • Rapid throughput for utmost efficiency
  • Accurate placement technology to aid in quality and throughput
  • Easily scale to full automation with addition of destacking, trim, or stacking
Glue Options

Glue Options

  • Acrylic glue
  • Latex glue
  • Hot-melt glue (add-on needed)
  • Other water-based adhesives

Take Advantage of The Lamination Machine's Biggest Automation Benefits

Because of its efficiency, throughput on this lamination system is rapid-fire. Here's how manufacturers amp up their machine to take full advantage of its features.

Fast Throughput

Automating with the LCN1250 brings the fastest machine throughput to your production.

Room For Adjustments

The build table on the lamination system allows for operators to make small adjustments to a build or introduce a pocket coil or special layers to the line, allowing for variability.

No Heavy Lifting

With the LCN1250's merge table, the machine places layers onto a laminate build so there's no lifting involved in production.

Ready To Automate Your Production?

FAQS

Frequently Asked Questions

What kinds of products or materials can be laminated in this system?
  • Foam or latex layers
  • Pocketed coil layers
  • Convoluted or contoured layers
  • Scrim material and most nonwovens
Does the system work with hot melt glue?

Yes! You’ll need to opt for the hot melt glue add-on and squaring section when looking to purchase.

How do operators work with this system?

Operators using the LCN1250 never lift at the build station, only perform small finger adjustments. The placement is within a 1-inch accuracy, so adjustments are minimal. This allows for improved ergonomics of your facility.