Product Overview
A quick and clean way to apply glue to foam rails for beds with pocket coils
Manufacturers install this mattress rail lamination system to efficiently apply glue to foam rails outside of the main production line. Operators use this machine to pre-build pocket coil encasements. Taking advantage of roll application at this step allows for clean, accurate glue coating with less mess and better bonds.
See how operators easily laminate foam rails in production.
Efficient Lamination For Foam Rail Encasements
Applying glue to foam rails is a labor-intensive process. When using spray glue, it’s even more labor intensive and messy. Installing a mattress rail lamination machine allows for pocket coil encasements to be pre-built before laminating the other layers of the mattress.
For manufacturers looking to add encasement capability to their lines, this machine is an inexpensive addition to improve your facility’s capabilities.
Foam Rail Encasements
When pocket coil beds are built with foam rail encasements, they can be pre-manufactured to run more efficiently in your production. This product consists of a layer of pocket coils at the following specifications. The rails are glued using the rail lamination system and the full bed is laminated using full-sized C³ lamination machinery.
Queen Pocket Coil With Encasement Build Specs:
Layer 1: 4-inch base foam layer
Layer 2: 2-inch foam rail encasement with pocket coil
Layer 3: 1-inch comfort layer
Layer 4: 1-inch comfort layer
How The Rail Laminator Works
Adjust For Production
Adjust the rollers to meet the product height with manual controls.
Apply Glue
The same rollers, application process, and glue provide consistency across your operations when used with other C³ lamination equipment.
Build The Encasement
Rails with glue are taken by operators and used to build an encasement with a base foam.
Product Specifications
Throughput
- Process 4 rails per minute
- Efficiency of your operator will likely determine actual throughput
Machine Footprint
Standard: 6.5 ft x 10.75 ft x 7.5 ft
Metric: 2 m x 3.3 m x 2.3 m
Features
- Allows facilities to accumulate pocket coil encasements prior to running in full production
- Efficient way to apply glue to rails with roll application for less mess and more accuracy
- Small footprint takes up less space while maximizing production efficiency
See Where The Rail Lamination System Fits In Your Line
The rail lamination system works best when used in conjunction with a full lamination production line. Here, it takes advantage of accumulation for a final build.
Produce Product Efficiently
Pre-manufacture the encasement layer for efficient final production.
More Production Capability
Add capability to your facility without a major investment or alteration to your existing machinery.
Take Advantage Of Consistency
Use the same glue and application process to laminate foam rails as you would in full production.
Ready To Add To Your Automation?
Frequently Asked Questions
The rail lamination system works with any water-based adhesive including acrylic and latex glues.
The machine can be run with one to two operators.