Product Overview
A quick and easy way to apply glue to foam rails for beds with pocket coils
Manufacturers install a rail hot melt coater and manual build table to efficiently apply glue to foam rails outside of the main production line. One operator can use this manual build table and rail hot melt coater to pre-build foam encasements. Removable guide plates assist operators in quick alignment of product edge. Coated table provides easy and low maintenance clean up. Rail hot melt coater allows for glue placement on multiple sides of the rail for better bond.
See how an operator easily builds a foam encasement.
Efficient Lamination For Foam Rail Encasements
Applying glue to foam rails is a labor-intensive process. When using spray glue, it’s even more labor intensive and messy. Working on our manual build table allows for pocket coil encasements to be pre-built before laminating the other layers of the mattress.
For manufacturers looking to add encasement capability to their lines, this manual build table and rail hot melt coater is an inexpensive addition to improve your facility’s capabilities.
Foam Rail Encasements Sizes
When pocket coil beds are built with foam rail encasements, they can be pre-manufactured to run more efficiently in your production. The rails are glued using the rail hot melt coater and the full bed is completed using full-sized C³ lamination machinery.
Foam Encasement Build Sizes:
Standard Twin
Standard Twin XL
Standard Full
Standard Full XL
Standard Queen
Standard King
California King
How The Manual Build Table Works
Adjust For Production
Adjust the plate guides to match standard product builds.
Apply Glue
Rail coater applies full coverage of hot melt adhesive to the rail.
Easily Remove and Lock in Place
Tailgate raised to lock product in place during build process and easily opens to remove finished product.
Product Specifications
Throughput
- Process 4 rails per minute
- Efficiency of your operator will likely determine actual throughput
Machine Footprint
Standard: 10.5 ft x 10.5 ft x 3.75 ft
- Small footprint takes up less space while maximizing production efficiency
Features
- Allows facilities to accumulate pocket coil encasements prior to running in full production
- Efficient way to apply glue to rails with roll application for less mess and more accuracy
- Teflon coating allows for easy clean up and low maintenance
- Guide plates to assist operator in quick alignment of product on edge
- Moveable and rotating table for one operator to use
Frequently Asked Questions
The rail hot melt coater works with hot melt adhesive.
The machine can be run with one operator.